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Production equipment

Process

Technical Information

Core production

  • 12 cold-box machines, 2.5–50 litres
  • partly automatic collection
  • 7 hot-box-(Croning)machines
  • Core assembly

Melting

  • 3 x 8 t NF furnaces
  • 1 x 17 t NF furnace
  • 1 hot-blast cupola furnace with 25 t melting capacity/h

Moulding

  • air-impact moulding process
  • type HWS, 850 x 700 x 250/350
  • up to 200 moulds/h

 

Mg-treatment

  • 2 x magnesium wire treatment stations

Pouring

  • 2 x 1 t HWS/Mecana fully automatic pouring units

Inoculation

  • pouring stream inoculation

Blast cleaning

  • 1 continuous blasting apparatus
  • 2 monorail blasting machines
  • 2 manual blasting cubicle
  • 1 blasting robot
  • separating and sorting belts

 

Finishing

partly mechanical and automatic grinding and polishing via polishing lines and 7 CNC grinding robots

Painting

fully automatic painting and priming equipment for dipping and spraying

Mechanical machining

by qualified machinists within the Georgsmarienhütte Group and other external companies

Product engineering

  • model production according to CAD/CAM
  • solidification simulation
  • ISDN-interface to clients
  • simultaneous engineering
  • rapid prototyping